BuildSmarter.Build Lighter.
Gayur Ecoblock manufactures precision-cut aerated concrete blocks — engineered for Tajikistan's demanding climate, from alpine cold to valley heat.
What Makes Us Different
Lightweight Construction
Aerated concrete weighs 3–5× less than conventional brick, drastically reducing structural loads and foundation costs.
Superior Insulation
Millions of microscopic air pores give our blocks outstanding thermal and acoustic insulation — perfect for Tajikistan's extreme seasonal swings.
Precise Geometry
Automated cutting ensures block dimensions accurate to ±3 mm. Faster laying, less mortar, cleaner finished walls.
Eco-Friendly Production
Non-toxic raw materials, no construction waste, low embodied energy. Autoclaved curing without burning fossil fuels on-site.
From Raw Materialto Finished Block
Six precisely controlled stages transform raw ingredients into certified, ready-to-use aerated concrete blocks.
Precise quantities of sand, cement, lime, water, and aluminium powder are measured and staged. Quality of raw materials is verified before every batch — consistent inputs are the foundation of consistent blocks.
Sand · Cement · Lime · Water · Aluminium Powder
Ingredients are combined in our automated mixing system and poured into large steel moulds. The aluminium powder reacts with lime to release hydrogen gas, creating millions of microscopic air pores throughout the slurry — the key to aerated concrete's lightweight, insulating properties.
Automated mixing · Steel moulds · Controlled aeration
Moulds rest in a controlled-temperature environment for several hours. The mixture rises and sets to a stable 'green cake' form — firm enough to be cut but not yet hardened to its final strength.
~4–6 hours · Controlled temperature environment
The green cake is cut in three sequential passes on a wire-cutting line. First, vertical wires set the block height (10, 15, or 20 cm). Second, horizontal wires set the wall thickness (10 to 30 cm). Third, a longitudinal cut fixes the length at 60 cm for every block. All three cuts are automated and achieve ±3 mm dimensional accuracy.
Heights: 20 / 30 cm · Thicknesses: 10–25 cm · Length: 60 cm fixed
Cut blocks are loaded into our autoclave chambers and subjected to high-pressure steam at 180–200°C for 8–12 hours. This process triggers a chemical reaction (tobermorite formation) that gives aerated concrete its final compressive strength and long-term dimensional stability.
180–200°C · 10–12 bar · 8–12 hours
Every batch is tested for density, compressive strength, and thermal conductivity before leaving the plant. Blocks that meet our specifications are palletised, wrapped, and prepared for delivery to construction sites across Tajikistan.
Density check · Strength test · Thermal certification
Blocks for EveryApplication
60 × 30 × 10 cm
Interior partitions, non-load-bearing walls
60 × 30 × 12 cm
Light partitions
60 × 30 × 15 cm
Exterior walls with added insulation layer
60 × 30 × 20 cm
Standard exterior walls — most common
60 × 30 × 25 cm
Heavy exterior walls, improved thermal mass
60 × 30 × 10 cm
Interior partitions, non-load-bearing walls
60 × 30 × 12 cm
Light partitions
60 × 30 × 15 cm
Exterior walls with added insulation layer
60 × 30 × 20 cm
Standard exterior walls — most common
60 × 30 × 25 cm
Heavy exterior walls, improved thermal mass
All sizes use the same wire-cut system — length is always 60 cm. Height and thickness are cut independently and can be freely combined.
Built for EveryProject Type
Lighter walls mean faster construction, lower foundation costs, and better energy performance — ideal for multi-storey residential buildings.
Excellent fire resistance and sound insulation make our blocks the preferred choice for modern commercial interiors and facades.
Aerated concrete blocks reduce total building weight dramatically, cutting structural and foundation costs for large-scale industrial projects.
Precise dimensions enable straight, clean walls at scale. Used widely in boundary walls, acoustic barriers, and fire compartments.
Ecoblock vs The Alternatives
Side-by-side performance data against clay brick and non-autoclaved foam block — the two most common alternatives in Tajikistan.
| Property | Gayur EcoblockAutoclaved AC | Clay Brick | Foam BlockNon-autoclaved |
|---|---|---|---|
| Thermal conductivityLower is better | 0.12–0.18 W/m·K | 0.50–0.80 W/m·K | 0.20–0.38 W/m·K |
| Density | 650 kg/m³ | 1 600–1 900 kg/m³ | 300–600 kg/m³ |
| Compressive strength | 5.0 MPa | 5–7 MPa | 1.0–3.5 MPa |
| Dimensional accuracy | ±3 mm (wire-cut) | ±3–5 mm | ±2–4 mm |
| Fire resistanceClass NG A1 — non-combustible material | NG A1 · 3000 °C / 7 h | ||
| Autoclave curingEnsures stable long-term strength | |||
| Eco-friendly production | |||
| Thin-joint mortar compatible | |||
| Workability (saw / drill) | |||
| Wall weight vs brickReduces structural load & cost | 3–5× lighter | — | 2–4× lighter |
Ready to Build withEcoblock?
Address
Sohibkoron 2 village
Dushanbe, Tajikistan
Working Hours
Mon – Fri: 08:00 – 18:00
Sat: 09:00 – 14:00
360,000 m³ per year
starts with one call.
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